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Desktop Metal

Studio System™ 2

Office-friendly metal 3D printing in just 2 steps — Print. Sinter. Available Now

 
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Easy, two-step processing

Making complex, high-performance metal parts has never been easier. Featuring a breakthrough two-step process, next-generation Separable Supports, and a software-controlled workflow, the Studio System 2 makes it simpler than ever to produce custom metal parts.

 

Print to Sinter

Software controlled workflow

Smart Separable Supports

User-friendly hardware

The Studio System 2 unlocks two-step processing with a fully re-engineered materials library. New material formulations allow printed parts to be placed directly into the furnace, without the need for the typical solvent debind phase. The result is an easy-to-manage two-step process with a nearly hands-free experience

You don’t need to be an expert metallurgist or machinist to create complex metal parts. With our Fabricate software, native to Studio System 2, all aspects of part creation – from printing through sintering – are automated. The software automatically scales your part, orients it for print and sintering success, generates separable supports, and applies expert metallurgy to optimize fabrication. Simply upload your design and follow the onboard UI for step-by-step guidance

The Studio System 2 features Desktop Metal’s second-generation Separable Supports technology, which automatically generates seams throughout support structures, and prints a reformulated ceramic interface material between the support structure and the part, allowing parts to easily be removed by hand.

With easy-to-use hardware, the Studio System 2 allows you to spend less time managing equipment and more time designing and fabricating parts. Change printheads with the press of a button, and change materials quickly with a refillable cartridge system that allows users to easily load material during print jobs and store excess material safely. A fully-accessible printer and sintering volume and a configurable furnace retort allow for maximum flexibility.

High-quality parts

Easily produce difficult-to-machine parts featuring complex geometry like undercuts and internal channels. Fabricate, the software at the heart of the Studio System, automates complicated metallurgical processes to produce high-quality parts with densities and feature accuracy similar to casting.

 

Reliable Processing

Excellent Part Properties

Customizable print settings

The Studio System 2 leverages data and feedback from thousands of prints and hundreds of customers. Designed to deliver outstanding part success and excellent surface finish, the system allows users to achieve first-time part success across a wide range of geometries. This is made possible by a fully re-engineered material platform, updated interface technology and new print profiles.

A heated build chamber and Desktop Metal-engineered print profiles produce excellent surface finish right out of the furnace, while a high strength gyroid infill now lightweights parts. With materials that meet or exceed MPIF standards and the use of high metal volume fraction media, high-pressure extrusion and vacuum sintering at temperatures of up to 1400°C, the system produces parts with densities of up to 98 percent – similar to cast parts.

The Studio System 2 allows you to tailor parts to your exact needs. Print parts with walls up to 4mm thick or fully-dense parts (with no infill) up to 5.25mm thick. Adjust shell thickness to create stronger parts or enable faster processing. Optimize prints for build speed using the standard (400µm) print head, or print fine features with the high resolution (250µm) print head.

Designed for the office

The Studio System 2 was designed from the ground-up to fit into your team’s workflow. With no solvents, no loose metal powders or lasers and very little operator intervention required, the system makes it easy to start printing metal parts – no third party equipment or special facilities required.

 

No special facilities requirement

Hands-off process

The Studio System 2 features a two-step process that eliminates the need for solvents and uses materials that can be easily stored and handled, making it ideal for use in an office environment – no special facilities and no respiratory PPE needed. The only requirements are an internet connection, ventilation and power, making it easy to quickly start printing metal parts.²

The Studio System 2 helps you regain control of your prototyping pipeline by allowing design and engineering teams to focus on making the best possible products. The simplified, easy-to-manage process allows users to quickly iterate on designs, print parts and monitor build progress from their desk, and significantly reduces operator burden – parts go directly from the printer into the furnace, where a large retort with stackable shelving (10x the capacity of a similarly-sized tube furnace) allows for batch sintering.

Flexible manufacturing

The Shop System™ is designed to seamlessly integrate additive manufacturing into your shop’s workflow to improve productivity across any range of manufacturing scenarios.

Mixed-volume production

Batch production

Mid-volume production

Produce parts with different geometries simultaneously without the need for multiple setups.

Cost effectively 3D print low-volume batches of complex parts due to elimination of tooling.

Produce hundreds of near-net-shape parts every day with dramatically reduced labor costs and expanded geometric flexibility.

How it works

The Shop System™ is an end-to-end, single-pass binder jetting solution delivering high-resolution 3D printed parts at a fraction of the time and cost.

Print

Depower

Sinter

For each layer, the printer spreads metal powder across the build bed, and precisely jets a binding agent to bond loose powder and define part geometry. Layer by layer, metal powder and binder is deposited until the entire build volume is packed with bound parts and surrounding loose powder.

Once an entire build is complete, the build box is removed and placed in a powder station for bulk and fine depowdering—with the help of a hand-held air pick. Loose powder is removed from the parts and recovered via a built-in powder recycling system with powder sieving.

Depowdered parts are placed onto trays in a shop-safe, high-throughput furnace for batch sintering. With an external gas hookup and temperatures reaching 1400ºC, the Shop System™ furnace is able to deliver quality and reliable sintering in a shop-friendly format.

Printer Model

Printer

Unlike laser-based systems that selectively melt metal powder, the Studio System extrudes bound metal rods—similar to how an FDM printer works. This eliminates many of the safety requirements often associated with metal 3D printing while enabling new features like the use of fully closed-cell infill for lightweight strength.

Furnace

Designed to be the easiest to use sintering furnace made, the Studio System 2 furnace first heats parts to remove all binders from parts, then ramps up the temperature to near-melting to deliver industrial-strength sintering in an office-friendly package. Built-in temperature profiles tuned to every build and material ensure uniform heating and cooling without the residual stresses introduced in laser-based systems.

Printer

Build sizes

30 x 20 x 20 cm (12 x 8 x 8 in)

Print Head

250 um high-resolution nozzle, 400 um standard-resolution nozzle

Furnace

Powder management

30 x 20 x 17cm (12 x 8 x 6.7 in

Peak Temperature

1400°C (2552°F)

Enviroment

Argon, Argon + Hydrogen Blend, Inert vacuum sintering

Created by the inventors of binder jetting and single-pass inkjet technology, the Production System™ is designed to be the fastest way to 3D print metal parts at scale.
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